Our Projects

Driving efficiency: Transforming cost structures at Mercedes-Benz Vans

The Opportunity

In an increasingly competitive automotive landscape, cost efficiency is a key differentiator. To remain agile and profitable, manufacturers are continuously refining their processes to adapt to evolving market conditions. Within Mercedes-Benz Vans, the focus on continuous improvement and maintaining high-quality standards opened up opportunities for innovative cost-reduction strategies.

The Approach

To address these opportunities, we designed and executed a series of tailored workshops, leveraging diverse methodologies and the expertise of all management levels to explore new avenues for operational enhancement and innovation. Based on a detailed transparency on main cost drivers up to plant and shop level we first identified relevant areas of action with biggest potential impact. Through cross-functional collaboration and structured ideation sessions, we then detailed areas for potential improvement and maximized opportunities for enhanced efficiency. The focus was on achieving sustainable improvements that further enhance operational efficiency while maintaining the high standards of product excellence that Mercedes-Benz Vans is known for.
Dr. Andreas Kompalla

The project focused on achieving sustainable cost improvements while maintaining high standards of product, quality and production excellence. Detailed transparency on main cost drivers and crossfunctional evaluation of realistic measures alongside all areas of operations made this project unique.

Dr. Andreas Kompalla

Former Partner, Mercedes-Benz Management Consulting; Now Plant Logistics and Plant Strategy Charleston, Mercedes-Benz Vans

The Impact

The initiative led to significant cost savings, improved operational efficiency, and a stronger cost-awareness mindset within the organization. By fostering collaboration and implementing strategic enhancements, we strengthened financial performance while reinforcing Mercedes-Benz Vans' ability to innovate and meet future challenges. All identified measures were evaluated regarding their cost impact and matured up to the level of being able to realize. This project underscores the role of Mercedes-Benz Management Consulting in driving impactful, sustainable change within the organization and applying methods from strategy to execution.